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Development of non conventional portable abrasive jet machine
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Development of non-conventional portable abrasive jet machine

Category : Fabrication And Manufacturing


Sub Category : Industry


Project Code : ITMF03


Project Abstract

The aim this project to remove the rust particle from required material with help of Silicon carbide abrasive particles. Generally the Abrasive Jet Machining (AJM), also known as micro-abrasive blasting, a mechanical energy used in unconventional machining process.

There is a need of machining in every manufacturing process thus each work as to be sculptured with a tool for their require shape and dimensions, but in each machining there is high wear in the tool which leads to change of the tool for accuracy of work. Since tool plays a vital role in machining, the conventional machining faces lots disadvantages An unconventional machining process (or non-traditional machining process) is a special type of machining process in which there is no direct contact between the tool and the workpiece. In unconventional machining, a form of energy is used to remove unwanted material from a given workpiece.


 

WORKING PRINCIPLE:


In Abrasive jet machining abrasive particles are made to impinge on work material at high velocity. Jet of abrasive particles is carried by carrier gas or air. The high velocity stream of abrasives is generated by converting pressure energy of carrier gas or air to its Kinetic energy and hence high velocity jet. Nozzles directs abrasive jet in a controlled manner onto work material. The high velocity abrasive particles remove the material by micro-cutting action as well as brittle fracture of the work material. This is a process of removal of material by impact erosion through the action of concentrated high velocity stream of grit abrasives entrained in high velocity gas stream. AJM is different from shot or sand blasting, as in AJM, finer abrasive grits are used and parameters can be controlled more effectively providing better control over product quality. In AJM, generally, the abrasive particles of around 50 microns grit size would impinge on the work material at velocity of 200 m/s from a nozzle of ID 0.5mm with a stand off distance of around 2mm. The kinetic energy of the abrasive particles would sufficient to provide material removal due to brittle fracture of the work piece or even micro cutting by the abrasives.


 
 
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